MY PR IS REBUILT! Woot woot!
I started with D-rings and swivels. Actually, I hodgepodged from part to part all night, waiting for adhesives and paint to dry. I started with these:

Ultimately, the d-rings were too small. So I went back to Tandyleather d-rings I ordered. They were too thick to fit in the swivels. So I drilled the swivels out, and everything fit fine. Yay!
Then I went to work on the sights. I started by drilling out the mounting holes for the rear sight.

9/32" bit for a 8-32 bolt.

The bolt is used to hold the sight in place; the ends were eventually cut off.
The front sight was a simple 9/32 hole in the centerline of the shroud.



It was slightly threadable, but it was glued in place as well.
Both together:

Next I drilled out the d-ring mounting points:


That was using a 7/8" swivel. Had a handy 10-32 nut to hold it in place. It was a supereasy mount. The front one....not so much. Same idea, I drilled a hold, but to get the nut to fit I basically had to thin down the two edges of the nut (on the inside and outside) with a dremel. Also dremeled a slight tunnel in the front sight interior to give the nut a seating surface. Once it was in, I dremeled the old light sensor mount to fit.

The drings have a small amount of friction tape on the inside. The rings will move, but not easily. I had no problems getting them to stay in an upright position.
To redo the counter light, I had to go with a piece of 1/16" plexiglass. It was translucent red. I tried using the Staples plastic, but it was just too bright. I took a rough dimension on the old plexiglass cover, cut out the shape in red, and then filed it down to fit inside.

A little dab of hotglue, plus pressure from the counter circuitry, and it's going nowhere.
After that, I just followed the instructions in the manual and put her back together.


The new tint gives the number a better look, and the window is quite dark when the counter is off. It still counts down whenever you pull the trigger, so the soldering job is holding fine.
Oh, did I forget to mention the grenade?

Installed d-rings:



And here is the final sight picture:

I have no problem seeing the sights in low/no light conditions, but I couldn't get a good picture of it.
I also ordered a bunch of parts from Matsu and Spat tonight. Looking forward to working on armor in a few months.

Also, I realized I need to figure out what/how to grafitti the rifle. If I do it at all.
Charlie
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"There is a clause in the contract which specifically states any systematized transmission indicating a possible intelligent origin must be investigated. On penalty of total forfeiture of shares. No money."
