Russ Krook III wrote:
Kevin, did you have any kind of customs notice in your baggage stating that the item was a movie prop/costume item/etc. and unable to cause harm?
Not with my bags itself- but in the front seat of my car I had a folder with my hotel itinerary, my Map Quest directions, a couple of pages from the Tech Manual (which included the picture and fictional destription of the PIG and the pic of Doug McCarthy in armour) and a couple of pages of various pictures of myself in my armour (with and without the PIG) taken at Dragon Con- such as the pic of me giving the "knock out punch" to the Alien:

I've always had these pages with me (in various forms) since 2005
just in case something like this ever happened. For all I know it may have allieviated things, or at least corroborated my story that I'm just a harmless costumer. I'm sure they called the Marriott and probably Googled Dragon Con too.
Still sucks they wouldn't give me the option to deliver the PIG back to my home. However thinking about this...
I had already entered the borders of the United States when I crossed the Ambassador Bridge. In essence I had exported the PIG out of Canada by that point. Shipping it back into Canada by the mail system may have proved harder than we all might like to believe. Replica weapons such as firearms are legal to
own but are prohibited for
importation in Canada. It clearly states on the RCMP website that if you remove a replica firearm from Canada, you will not be allowed to bring it back in.
Now nowhere does it mention anything about "bazooka-like" replicas. It's pretty much things like firearms, bombs, grenades, and other generally scary stuff. However the PIG still looks the business enough that I certainly wouldn't walk down the street with it believing this couldn't start a riot (at least outside the context of a sci-fi/costume convention).
More than likely if this was sent through the mail system even with it being plastic, even with it not resembling any current or past "rocket launcher" device, and having a description of a prop, it would still require a gigantic box that would just be begging for inspection. I doubt it would be allowable, but that's just the "they're all out to get me" paranoia in me thinking.

Kevin