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 Post subject: Sculpting Polystyrene
PostPosted: Mon Dec 27, 2010 10:10 pm 
I don't believe it!
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Location: Rochester, Kent, England
Service Number: A10/TQ3.0.02137E1
Country: United Kingdom
I tend do have more than one project on the go at once, :wink:
I want to have a go at sculpting a master from Polystyrene, anyone done it ? i'm more interested in what to put on the Polystyrene after i have finished to make it hard ( so i might be able to make a mould )

Any tips would be welcome ...

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 Post subject: Re: Sculpting Polystyrene
PostPosted: Mon Dec 27, 2010 11:14 pm 
You there! Get me a Turkey!
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Location: Oklahoma City, USA
Service Number: A03/TQ1.0.62157E1
Country: United States
For clone armor vac-forming we used polystyrene and then used wall putty (spackle) to create the shell.
We pulled one set of armor from those polystyrene molds and then poured hydrocal (soft concrete) into that and cleaned those up for more permanent molds.

The polystyrene didn't hold up very well the first time, but it was only supposed to last once.
Whatever you cover it with...bare in mind you're still going to have a soft core.

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 Post subject: Re: Sculpting Polystyrene
PostPosted: Tue Dec 28, 2010 12:36 pm 
DC DMZ Veteran '99
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Location: Eryri - Land of the Eagle
Service Number: A09/TQ1.0.02135E1
Country: United Kingdom
Mantroon wrote:
well, you can go ahead an whack resin straight on

If you decide on this method PLEASE test the resin you're using first on a small waste piece of Polystyrene as some resins could potentially just dissolve your lovingly created master! :shock:

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 Post subject: Re: Sculpting Polystyrene
PostPosted: Tue Dec 28, 2010 7:08 pm 
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Location: NYC
Country: United States
It depends on the resin. Most Urethane Resins heat up A LOT while they cure, so they can melt away the Polystyrene. There are some low temp resins, or you can use Spackle, Fiberglass (which is resin, so also heats up a lot), Plaster, or even Bondo to cover it for a one off vaccing.

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 Post subject: Re: Sculpting Polystyrene
PostPosted: Wed Dec 29, 2010 12:45 am 
I don't believe it!
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Location: Rochester, Kent, England
Service Number: A10/TQ3.0.02137E1
Country: United Kingdom
I have been doing some reading up on other forums , someone has suggested coating the Polystyrene with Latex then coating with resin / Fibreglass ? would that work ? :?

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 Post subject: Re: Sculpting Polystyrene
PostPosted: Fri Dec 31, 2010 1:07 pm 
I don't believe it!
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Location: Rochester, Kent, England
Service Number: A10/TQ3.0.02137E1
Country: United Kingdom
well i would be sculpting a shroud so it would not have any fine detail on it , once i get back ( I'm on Holiday in Germany at the mo . 8) ) i'll be looking at buying some Polystrene and having a go at sculpting ..

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