download "pepaura viewer."
-search on here for the pepakura armor files. print them then transfer them to eva foam or paper.
-Use fiberglass or bondo, body filler to make it rigid.
-pop rivets or english screws to secure webbing.
-acrylic paints for camo
-polish desert camo BDUs are close to the real thing and cheap
-ww2 or vietnam M1 steel pot helmet, resin replica helmet camera, lobe plate from eva foam covered in bondo, lobster plates from whichever material you like.
-I sell ab pad kits and some other members do too
-vietnam jungle boots with vibram sole (workboot sole)
TOOLS:
pop rivet gun $15 (remember to get long enough rivets and the little washers to go on the back of the rivets)
rotary or dremel tool $25-$100
bondo or body filler $15
Acrylic paints and brushes $5
fiberglass kit $25
Hard steel drill bits $5-$10
costme parts
polish camo pants and shirt $80
M1 helmet $50
Jungle boots $35-$100
resin camera $30
1" webbing $10
EVA foam $15-$20
Ab pad $45-$85
there are tons of build threads on here. notably this amazing build:
viewtopic.php?f=3&t=17651